Chainsaws  

In the pictures to the right, the area colored red is the part which is sharpened.

Chainsaws are sharpened using a number of tools.

  1. Round file (sized for the chain - see also, the table below in Notes & Comments)
  2. Flat, mill file

I took a walk in the woods and came out taller than the trees.

Henry David Thoreau


Side View

Top View
Saw Type Rake Fleam Drop Comments
Crosscut 30° 30° 5° to 10° These are the standard blades.
Rip 50° 5° to 10° These are non-standard blades.

Notes & Comments

Cleaning the Chainsaw's Blade

If the chainsaw's blade has become gunked up, it can be immersed in a carburetor cleaning solution, and then scrubbed with a wire brush. Spray carburetor cleaner (in an aerosol can) can quickly remove any solvent remaining on the chainsaw's blade.

Safety Notes

  1. It is recommended that you clean the chainsaw's blade before sharpening it. This is safer, and you are less likely to dull the blade by the cleaning activities.

  2. Be sure to follow the safety guidelines for use and disposal of any cleaning chemicals.

File Size to Use

The file size needed, based on the chain used, should be as noted in the table below. It is best to consult your machine's manual though.

Chain Pitch File diameter Chain Part Number
Imperial Metric Oregon Husqvarna Stihl
1/4 5/32 4 mm 25 H00 13, 71
0.325” 3/16 4.8 mm 20, 21, 22, 33, 34, 35, 80, 95 H21, H22, H23, H25, H26, H27, H30, H78 23, 25, 26
3/8 13/64 5.2 mm 72, 73, 75 H42, H45, H46, H47, H48, H48S, H50, H51, H54, H80, H81, H82, H83, H475 35, 36
0.404” 7/32 5.5 mm 16, 18, 19, 27, 68 H57, H64, H65 40, 46

Safety Note

Husqvarna's file handle

When using a hand file for filing a chainsaw blade, ensure that you also use a file handle. Husqvarna makes one (shown in the picture to the right) which is nice as the two angled edges are at 25° and 30° so it is easy to use that as a reference for the fleam angle.

This handle fits 4.0-4.5 mm round files and 6-8” flat files.

I prefer this handle style for sharpening chainsaw blades over the wooden file handles.


Tool Kit

Oregon Products makes a very useful field sharpening kit with the three most common chain files and a flat file for reducing the size of the chip thickness depth gauge. (Though they don't seem to show it on their web site; I bought mine via Amazon.)

The kit also includes guides/jigs for use with both sets of files, and the round file guide has marks for the fleam at 25°, 30°, & 35° to make the process easier.


Chip Thickness

If the saw is generating fine (not chunky) sawdust, increase the Chip Thickness by filing down the leading edge of the cutting tooth. Be careful to not take off too much.


More Information

Books & Papers


About this site
Remember : The goal of sharpening is to produce sharp tools, and these tools can injure you if mishandled. Safety measures should be followed to protect yourself and those in your shop. Be sure to read and follow all instructions from the manufacturer, and and utilize proper safety equipment. Never consume alcohol or anything that could impair your judgement before sharpening tools, or using sharp tools. Comments can be sent via eMail to me at SharpeningHandbook@Gmail.com.